LFT-G® PP LGF40-NG04:Upgrade Of PP GF40

LFT-G® PP LGF40-NG04:Upgrade Of PP GF40

Details
High-Performance 40% Long Glass Fiber Reinforced Polypropylene, is the performance upgrade of PP GF40 short fiber composite
√Superior Strength & Stiffness:
√Exceptional Impact Resistance:
√Lightweighting
Category
PP LGF Compound
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Description
Technical Parameters

Product Description & Features

LFT-G® PP LGF40 -NG04 is a 40% long glass fiber reinforced polypropylene composite, supplied in pellet form for injection molding. This material combines the low density and chemical resistance of polypropylene with the high mechanical performance of long glass fibers.

Unlike standard short fiber (SGF) materials, the long fibers in LFT-PP form an internal "skeletal network" within the molded part. This structure is key to delivering superior performance in:

  • √ Structural Integrity: The fiber network provides exceptional strength and stiffness, allowing for the design of large, complex, load-bearing components.
  • √ Impact Energy Absorption: The long fibers effectively distribute impact forces, preventing catastrophic failure and offering high toughness, particularly in crash-relevant automotive parts.
  • √ Lightweighting: Offers a significant weight reduction (up to 40-50%) compared to steel or aluminum, and a 10-20% reduction versus PA6-GF composites, enhancing fuel efficiency and EV range.
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Typical Material Properties

The following values are typical data for LFT-G® PP LGF40 -NG04 (natural grade) and are for reference only. Please contact us for the official Technical Data Sheet (TDS).

Mechanical Properties

Property Test Method Value
Tensile Modulus ISO 527 9,500 MPa
Tensile Strength ISO 527 140 MPa
Tensile Strain at Break ISO 527 2.0 %
Flexural Modulus ISO 178 8,600 MPa
Notched Izod Impact (23°C) ISO 180/A 38 kJ/m²
Notched Izod Impact (-30°C) ISO 180/A 21 kJ/m²

 

Thermal & Physical Properties

Property Test Method Value
Density ISO 1183 1.21 g/cm³
HDT/A (1.8 MPa) ISO 75 160 °C
HDT/C (8.0 MPa) ISO 75 145 °C
Melting Temperature ISO 11357 ~159 °C
Mold Shrinkage (Flow) ISO 294-4 0.1 - 0.3 %

 

 

 

Processing Information

The following values are recommendations. We recommend desiccant / dry air dryers (moisture content below 0.1%).

To minimize fiber breakage and ensure optimal performance, a low-compression, general-purpose screw is highly recommended.

Parameter Recommendation
Drying Temperature 80 - 100 °C
Drying Time 2 - 4 hours
Melt Temperature (Nozzle ③) 220 - 260 °C
Mold Temperature (Zone ②) 40 - 80 °C
Back Pressure Low (to minimize fiber damage)

Injection molding Process info

 

 

Typical Applications for PP LGF40

The robust mechanical properties of LFT-G® PP LGF40 make it an ideal candidate for large, structural components in various industries:

  • ● Automotive Front-End Modules
  • ● Instrument Panel Carriers
  • ● Automotive Battery Trays (EV)
  • ● Door Modules
  • ● Underbody Shields
  • ● Washing Machine Drums & Tubs
  • ● Power Tool Housings
  • ● Industrial Fan Shrouds
  • ● Furniture Structural Frames
  • ● Pump Housings

Applications for High-Stiffness PP LFT

The main structural housing for a professional power drill

Power Tool Structural Housings

Replaces die-cast magnesium. LFT PP LGF40 provides the high rigidity to maintain gear and motor alignment under torque, while offering superior impact resistance for job-site durability.

 

Car instructment panel carries for automotive application

Instrument Panel Carriers

A classic automotive application. LFT PP LGF40 allows for the consolidation of 20+ metal parts into one shot, providing the stiffness to support the dashboard and HVAC system at a major weight saving.

Washing Machine Balance Rings made by LFT-G PP GF40 NG04 material

Washing Machine Balance Rings

A critical application where long-term creep resistance is key. LFT PP LGF40 maintains its precise shape and balance under decades of high-speed spin cycles and chemical exposure.

Key Questions Answered

1. What is the benefit of using 40% glass fiber (PP LGF40) over 30%?

A: The jump from 30% to 40% long glass fiber provides a significant increase in stiffness (flexural modulus) and strength. This makes LFT PP LGF40 the prime candidate for demanding structural parts (like IP carriers or appliance chassis) where minimizing deflection under load is the primary design goal.

2. How does LFT PP LGF40 compare to die-cast aluminum?

A: LFT PP LGF40 offers a superior stiffness-to-weight ratio. While aluminum is stiffer, our composite is over 50% lighter. This allows for parts with similar structural performance to be made with significant weight savings. Additional benefits include part consolidation, total corrosion resistance, and lower manufacturing costs.

3. How does LFT PP LGF40 compare to LFT PA6 LGF40 (Nylon)?

A: PP LGF40 has two key advantages: cost and moisture. It is significantly more cost-effective than Nylon. Crucially, PP absorbs virtually zero moisture, meaning its mechanical properties and dimensions remain stable in wet environments (unlike PA6, which can soften and swell). PA6 LGF40's main advantage is a higher heat resistance (HDT >200°C vs. ~160°C for PP).

Ready to Engineer the Next Breakthrough?

Elevate your product's performance with the proven strength and thermal stability of LFT-G® PA6 LGF40. Contact our material specialists today to discuss your project or request a material sample.

 

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