LFT-G® PP CF40 | Long Carbon Fiber Reinforced Polypropylene (LCF40)

LFT-G® PP CF40 | Long Carbon Fiber Reinforced Polypropylene (LCF40)

Details
Model: LFT-G® PP-LCF40-BC04B
Material Type: Long Carbon Fiber Reinforced Polypropylene (LCF)
Fiber Content: 40% Carbon Fiber
Color: Black /
Custom Processing: Injection Molding
Category
PP LCF Compound
 
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Description
Technical Parameters

LFT-G® CPP-LCF40 (BC04B) | The Conductive & Ultra-Stiff PP CF40

LFT-G® 40% Long Carbon Fiber PP (Copo Grade)

Looking for high-modulus PP CF40 material? LFT-G® CPP-LCF40 (Model: CPP-BC04B) is a premium composite that pushes the boundaries of Polypropylene. By reinforcing a tough Copolymer PP matrix with 40% Long Carbon Fibers, we create a material that is not only ultra-lightweight but also electrically conductive.

Engineered for extreme performance, our pellets are designed to replace metals (aluminum, magnesium) and expensive engineering plastics like PA66-GF. The Copo-PP base ensures high impact toughness, while the dense carbon fiber network provides exceptional creep resistance and natural EMI Shielding, making it ideal for automotive electronics and aerospace components.

  • √ Superior Skeletal Network: LFT technology ensures fibers remain long within the matrix, forming a skeleton that prevents crack propagation and boosts impact strength by 2-3x over short fiber CF40.
  • √ Excellent EMI Shielding: The high 40% carbon content creates a conductive path, providing effective electromagnetic interference shielding for sensitive electronics.
  • √ Dimensional Stability: Exhibits extremely low shrinkage and warpage, ensuring precision tolerances in large structural parts like instrument panel carriers.

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Functional Advantage: EMI Shielding

40% Carbon Fiber isn't just strong; it's conductive. It protects electronics from interference without metal plating.

Standard Plastic / GF-PP
 
 
Waves Pass Through

No Shielding. Electronics vulnerable.

LFT-G® CPP-LCF40
 
 
Waves Blocked / Absorbed

Effective EMI/RFI Shielding.

Typical Material Properties (BC04B)

The following values are typical data for LFT-G® CPP-LCF40 (National Carbon Grade) and are for reference only. Data is for Dry-As-Molded (DAM) state. Please contact us for the official Technical Data Sheet (TDS).

Mechanical Properties

Property Test Method Value (DAM)
Tensile Modulus ISO 527 17,000 MPa
Tensile Strength ISO 527 120 MPa
Tensile Strain at Break ISO 527 1.2 %
Flexural Modulus ISO 178 13,000 MPa
Notched Izod Impact (23°C) ISO 180/A 52 kJ/m²
Surface Resistivity ASTM D257 103 - 104 Ω/sq (Conductive)

 

Thermal & Physical Properties

Property Test Method Value
Density ISO 1183 1.04 g/cm³
HDT/A (1.8 MPa) ISO 75 162 °C
HDT/C (8.0 MPa) ISO 75 115 °C
Melting Temperature ISO 11357 ~165 °C
Mold Shrinkage (Flow) ISO 294-4 0.1 - 0.2 %

 

 

 

Processing Information

The following values are recommendations. We recommend desiccant / dry air dryers (moisture content below 0.1%).

To minimize carbon fiber breakage, use a low-compression screw and avoid high back pressure.

Parameter Recommendation
Drying Temperature 80 - 100 °C
Drying Time 2 - 4 hours
Melt Temperature (Nozzle ③) 220 - 260 °C
Mold Temperature (Zone ②) 40 - 70 °C
Back Pressure Very Low (preserve fibers)

Injection molding Process info

 

 

Case Study: Industrial Drone Arm

Lightweight carbon fiber drone arm

A heavy-lift agricultural drone arm. Requires zero flex under load and EMI shielding for GPS modules.

Flight Performance Log

Old Material (Aluminum):
Heavy. Reduced battery life. Interference with internal antennas.
GF-PP (Glass Fiber):
Too flexible. Arm flexed during flight, causing instability. No shielding.
Winner: LFT-G® CPP-LCF40
1. Weight: 40% lighter than Aluminum.
2. Stiffness: >17 GPa modulus prevented flexing.
3. EMI: Provided necessary shielding for electronics.

Dual-Function Zones (Structural + Conductive)

⚡

Anti-Static Fans

For explosive environments (ATEX). The conductive carbon fiber prevents static build-up on fan blades while providing high stiffness.

🚗

Center Console Carriers

Automotive interiors. Replaces magnesium. Extremely rigid, lightweight, and helps shield internal wiring from interference.

🧵

Textile Yarn Guides

High-speed machinery parts. Carbon fiber reduces friction, discharges static electricity from moving threads, and resists wear.

People Also Ask (Google PAA)

1. Is PP CF40 conductive?

A: Yes. At 40% loading, carbon fibers form a conductive percolation network within the PP matrix. LFT-G® CPP-LCF40 typically has a surface resistivity of 103 - 10⁴ Ω/sq, making it ideal for electrostatic discharge (ESD) protection and electromagnetic interference (EMI) shielding applications.

2. What is the modulus of PP CF40?

A: The tensile modulus of LFT-G® CPP-LCF40 is exceptionally high, exceeding 17,000 MPa (17 GPa). This is nearly triple the stiffness of standard glass-filled PP (GF30 ~7 GPa), allowing it to replace structural metals like magnesium and aluminum in weight-critical parts.

3. What is the difference between Homo-PP and Copo-PP?

A: Homo-PP (Homopolymer) is stiffer but brittle at low temperatures. Copo-PP (Copolymer), which we use in LFT-G® BC04B, contains ethylene blocks that significantly improve impact toughness, especially in cold environments. This makes Copo-PP the superior choice for automotive exterior parts and drones that may face impact.

Ready to Shield and Strengthen?

Get the ultimate combination of conductivity, stiffness, and low weight with LFT-G® CPP-LCF40. Contact our material specialists today to discuss your project or request a sample.

 

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