WHEN TO USE 3D PRINTING AND PLASTIC INJECTION MOLDING

3D printing and plastic injection molding are both helpful processes in their own right. 3D printing has given engineers the power to create plastic designs at their desks and bring them to life in a matter of hours. Injection molding, on the other hand, is the go-to for quality and value. It is commonly used to quickly and reliably produce high-volume runs of complex plastic designs.

3D PRINTING IS BEST-SUITED FOR:

Quick turnaround times (1-2 weeks)
Low volume production runs (100 parts or fewer)
Designs with frequent changes
Relatively small plastic parts or components

INJECTION MOLDING IS BEST-SUITED FOR:

Longer turnaround times (5-7 weeks for simple parts)
High volume production runs (1,000+ parts per run)
Final part design (no more prototyping)
Parts of any size or complexity

TOOLING DESIGN

Tooling design is one of the most expensive and time-consuming parts of the injection molding process. It is also an opportunity for some injection molders to leverage 3D printing to create tools during prototyping that help reduce development time and lower tooling costs. Stereolithography (SLA) 3D printing, for example, can be a cost-effective alternative to metal tool fabrication, as SLA parts are fully solid and isotropic, and can withstand the pressure of low-volume molding

For larger volume production runs and more precise molds, however, traditional tooling remains the best option. Likewise, if a part requires the use of thermoplastics, metal tools are the best option to handle resins with melting temperatures at or exceeding 500°F.

CUSTOM PLASTIC PART DESIGN

Due to its ability to create custom plastic part designs and prototypes in a matter of hours or days, 3D printing technology has exploded in popularity. The medical industry, for example, has embraced the quick-turn technology to create custom items like prosthetics, dental products, orthopedics, exoskeletons, bones, implants, artificial heart valves, and more, with researchers even working on 3D organ printing technologies.

That's not to diminish plastic injection molding's contributions and ongoing demand within the medical community. The value of consistently producing large quantities of defect-free, complex medical devices and components simply cannot be underestimated.

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