PPS LGF50 | Ultra-Stiff Metal Replace PPS GF50

PPS LGF50 | Ultra-Stiff Metal Replace PPS GF50

Details
LFT-G® PPS LGF50 (PPS-NG05) | The Ultra-Stiff Metal Replacement for PPS GF50
This High-Performance grade packs a massive 50% Long Glass Fiber reinforcement into a pure Polyphenylene Sulfide (PPS) matrix with 94V0 Flame Resistance
√ Inherent V-0 Safety
√ Metal-Like Stiffness
√ Dimensional Precision
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PPS LGF Compound
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Description
Technical Parameters

LFT-G® PPS LGF50 (NG05) | The Ultra-Stiff Metal Replacement for PPS GF50

V-0 fire safety, and chemical resistance for precision parts

LFT-G® 50% Long glass fiber PPS (High Performance)

LFT-G® PPS-LGF50 - Ultra Rigid PPSWhen engineers specify PPS GF50, they are looking for the absolute limit of polymer stiffness. However, standard short-fiber PPS GF50 has a fatal flaw: it is ceramic-brittle. LFT-G® PPS-LGF50 (Model: PPS-NG05) is the structural evolution that combines extreme rigidity with necessary toughness.

This High-Performance grade packs a massive 50% Long Glass Fiber reinforcement into a pure Polyphenylene Sulfide (PPS) matrix. The result is a material with a flexural modulus exceeding 20,000 MPa-rivaling magnesium and aluminum alloys. It offers inherent UL94 V-0 flame retardancy and zero water absorption, making it the ultimate choice for precision components that must maintain micron-level tolerances in hot, wet, or chemical environments.

  • √ Metal-Like Stiffness: With a modulus >20 GPa, it is one of the stiffest thermoplastics available, eliminating warpage and deflection under heavy loads.
  • √ Dimensional Precision: Low thermal expansion (CLTE) comparable to aluminum ensures parts hold tight tolerances from -40°C to +200°C.
  • √ Chemical Inertness: Completely immune to automotive fluids, hydrolysis, and aggressive fuels that degrade Nylons or corrode metals.
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The Stiffness Pyramid (Flexural Modulus)

Where does LFT-G® PPS-LGF50 stand? Right at the top of the polymer world.

 
PA66 GF30 ~9 GPa
 
PPS GF40 ~11 GPa
NG05
LFT PPS LGF50 >14 GPa
 
Magnesium/Al 40-70 GPa

*Note: While metal is stiffer, PPS LGF50 offers superior specific strength (strength-to-weight) and requires no machining.

Typical Material Properties (NG05)

The following values are typical data for LFT-G® PPS-LGF50 (Model: PPS-NG05) and are for reference only. Data is for Dry-As-Molded (DAM) state. Please contact us for the official Technical Data Sheet (TDS).

Mechanical & Safety

Property Test Method Value
Flammability (0.8mm) UL 94 V-0 (Inherent)
Tensile Modulus ISO 527 17,500 MPa
Tensile Strength ISO 527 210 MPa
Flexural Modulus ISO 178 14,500 MPa
Notched Izod Impact (23°C) ISO 180/A 48 kJ/m²
Water Absorption (24h) ISO 62 < 0.02 %

 

Thermal & Physical Properties

Property Test Method Value
Density ISO 1183 1.68 g/cm³
HDT/A (1.8 MPa) ISO 75 >265 °C
Linear Therm. Expansion ISO 11359 ~20 µm/m·K
Melting Temperature ISO 11357 ~280 °C
Mold Shrinkage (Flow) ISO 294-4 0.1 - 0.2 %

 

 

 

Processing Information

The following values are recommendations. We recommend desiccant / dry air dryers (moisture content below 0.04%).

High mold temperature is critical for PPS crystallinity and surface finish.

Parameter Recommendation
Drying Temperature 130 - 150 °C
Drying Time 3 - 4 hours
Melt Temperature (Nozzle ③) 300 - 330 °C
Mold Temperature (Zone ②) 135 - 160 °C
Back Pressure Low (to minimize fiber damage)

Injection molding Process info

 

 

Case Study: EV Electric Water Pump (EWP) Housing

coolant pump for EV made by LFT-G PPS-lgf50 NG05 material

A 600W high-voltage coolant pump for EVs. Requires sealing hot glycol (120°C) at 4 bar pressure. The gap between the impeller and housing determines pump efficiency.

Precision Report

Challenge (PA66 GF50):
Moisture absorption caused dimensions to change by 0.3mm, leading to impeller rubbing or efficiency loss.
Solution (PPS LGF50):
Zero water absorption + 50% fiber stiffness.
Tolerance Maintained: +/- 0.03 mm
Flatness: 0.05 mm
Fluid Resistance: 100% Glycol/Water

Precision Replacement Applications

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IC Test Sockets

Semiconductor testing. Must not warp at high soldering temps (260°C). 50% fiber stiffness ensures reliable pin contact.

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Turbo Actuators

Precision gears and housings near the hot turbine. PPS resists 200°C radiant heat and maintains gear tooth profile under load.

Fuel Rails

High-pressure gasoline/diesel delivery. LFT PPS LGF50 replaces stainless steel, offering zero corrosion and high burst pressure.

People Also Ask (Google PAA)

1. Is PPS plastic stronger than aluminum?

A: In terms of Specific Stiffness (stiffness-to-weight ratio), LFT-G® PPS LGF50 is very competitive. Aluminum is stiffer in absolute terms (approx. 70 GPa vs PPS LGF50's ~21 GPa), but PPS is 40% lighter. For many structural parts, you can design a PPS rib structure that matches the performance of aluminum at a lower weight and cost, with zero corrosion.

2. What is the difference between PPS GF40 and GF50?

A: The difference is glass content and stiffness. PPS GF50 (50% glass) is significantly stiffer and has better creep resistance than GF40. However, in standard short-fiber grades, GF50 can be very brittle. LFT-G® LGF50 solves this by using long fibers, providing the maximum stiffness of 50% glass while restoring the impact toughness often lost in high-filled grades.

3. Does PPS burn?

A: PPS is inherently flame retardant. Unlike Nylon (which needs additives to be V-0), PPS naturally has a high Limiting Oxygen Index (LOI) and meets UL94 V-0 standards without any chemical additives. This makes LFT-G® PPS-LGF50 safer and chemically purer for electrical and aerospace applications.

Ready to Upgrade to Precision LFT?

Achieve metal-like precision and stiffness with LFT-G® PPS-LGF50. Contact our material specialists today to discuss your project or request a sample.

 

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