PA6 LGF50-NG05-Ultimate Upgrade Of PA6 GF50

PA6 LGF50-NG05-Ultimate Upgrade Of PA6 GF50

Details
LFT-G® PA6-NG05 is the Natural Grade (50%LGF) composite packs a massive 50% Long Glass Fiber reinforcement into a tough Polyamide 6 matrix.
√Excellent Modulus & Strength Properties
√Extreme Creep Resistance Under Load
√Ultimate Metal-Replacement Capabilities
Category
PA6 LGF Compound
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Description
Technical Parameters

LFT-G® PA6 LGF50-NG05 | The Ultimate Metal Replacement PA6 GF50

LFT-G® 50% Long glass fiber nylon6 (PA6)

LFT-G® PA6-LGF50 - Metal Replacement NylonWhen engineers specify PA6 GF50, they are pushing plastics to their absolute limit, usually to replace metal. However, standard short-fiber PA6 GF50 suffers from a fatal flaw: it is extremely brittle. LFT-G® PA6-LGF50-NG05 is the structural evolution that solves this.

This Natural Grade (NG05) composite packs a massive 50% Long Glass Fiber reinforcement into a tough Polyamide 6 matrix. The long fiber network creates an internal skeleton that provides the stiffness of die-cast aluminum but with significantly higher impact resistance and fatigue life than short-fiber equivalents. It is the ultimate choice for parts that must bear heavy static loads, resist high temperatures, and never fail.

  • √ Rivaling Metal Stiffness: With a flexural modulus exceeding 15,000 MPa, it offers a true alternative to zinc and aluminum castings.
  • √ Eliminates "Short Fiber Brittleness": The entangled long fibers arrest crack propagation, allowing the part to absorb shock loads that would shatter standard PA6 GF50.
  • √ Superior Creep Resistance: Maintains tight dimensional tolerances under immense loads and heat (up to 160°C), essential for precision mechanical parts.
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Specific Strength: Lighter is Stronger

When weight is a factor, LFT-G® PA6 LGF50 outperforms traditional metals. Compare the strength-to-weight ratio below.

Mild Steel
Heavy
Aluminum
Standard
LFT PA6 LGF50
Superior (High Strength/Low Weight)

Typical Material Properties

The following values are typical data for LFT-G® PA6-LGF50-NG05 (Natural Grade) and are for reference only. Data is for Dry-As-Molded (DAM) state. Please contact us for the official Technical Data Sheet (TDS).

Mechanical Properties

Property Test Method Value (DAM)
Tensile Modulus ISO 527 14,800 MPa
Tensile Strength ISO 527 218 MPa
Tensile Strain at Break ISO 527 2.0 %
Flexural Modulus ISO 178 12,000 MPa
Notched Izod Impact (23°C) ISO 180/A 38 kJ/m²
Notched Izod Impact (-30°C) ISO 180/A 21 kJ/m²

 

Thermal & Physical Properties

Property Test Method Value
Density ISO 1183 1.53 g/cm³
HDT/A (1.8 MPa) ISO 75 215 °C
HDT/C (8.0 MPa) ISO 75 180 °C
Melting Temperature ISO 11357 ~220 °C
Mold Shrinkage (Flow) ISO 294-4 0.1 - 0.3 %

 

 

 

Processing Information

The following values are recommendations. We recommend desiccant / dry air dryers (moisture content below 0.1%).

To minimize fiber breakage and ensure optimal performance, a low-compression, general-purpose screw is highly recommended.

Parameter Recommendation
Drying Temperature 80 - 100 °C
Drying Time 4 - 6 hours
Melt Temperature (Nozzle ③) 240 - 280 °C
Mold Temperature (Zone ②) 70 - 100 °C
Back Pressure Low (to minimize fiber damage)

Injection molding Process info

 

 

Case Study: Heavy-Duty Truck Mirror Arm

A rugged truck mirror arm made from LFT PA6 LGF50

Engineering Challenge

A commercial truck OEM needed to replace a heavy die-cast aluminum mirror arm. The part must extend far out from the cab, support a heavy mirror head, and have **zero vibration** at highway speeds to ensure driver visibility. Standard PA6 GF50 was too flexible, causing "mirror shake."

LFT Solution & Result

LFT-G® PA6-LGF50 was the only plastic rigid enough to dampen the vibrations. The long-fiber structure provided the necessary modulus (stiffness) to hold the mirror steady. The result was a **45% weight reduction**, improved aerodynamics, and total elimination of corrosion issues common with aluminum arms.

Performance Pillars: High-Load Applications

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Archery Bow Limbs

Requires immense stored energy and fatigue resistance. LFT PA6 LGF50 offers the high modulus to store power and the toughness to release it thousands of times without snapping.

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Construction Anchors

Safety-critical expansion anchors. Replaces steel. The high shear strength and creep resistance ensure the anchor holds its grip in concrete under constant tension over decades.

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High-Pressure Pump Bodies

For industrial pressure washers. The 50% LGF content provides burst strength rivaling aluminum, while the Nylon 6 base offers resistance to oils and heat generated by the pump.

People Also Ask (Google PAA)

1. Is Nylon 6 (PA6) stronger than aluminum?

A: By weight, yes. While aluminum has a higher absolute stiffness, LFT-G® **PA6 LGF50** has a superior *specific strength*. It allows you to design parts that are equally strong but 40-50% lighter than their aluminum counterparts, with the added benefits of corrosion resistance and sound damping.

2. What are the disadvantages of 50% glass fiber Nylon?

A: The main challenge with *short fiber* PA6 GF50 is extreme brittleness and poor surface finish (floating fibers). **LFT-G® Long Fiber** technology solves this. The long fiber network significantly improves impact toughness compared to short fibers, and our specialized processing ensures a resin-rich surface for a better finish.

3. How does moisture affect 50% glass filled Nylon?

A: Nylon naturally absorbs moisture, which lowers stiffness but increases toughness. However, with **50% glass reinforcement**, this effect is minimized. The dense glass skeleton dominates the mechanical properties, ensuring the part remains rigid and dimensionally stable even in humid environments, unlike unfilled or low-glass nylons.

Ready to Replace Metal?

Elevate your product's performance with the ultimate strength of LFT-G® PA6 LGF50. Contact our material specialists today to discuss your project or request a material sample.

 

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