PP LGF20-FR Fire Safe Upgrade For PP GF20

PP LGF20-FR Fire Safe Upgrade For PP GF20

Details
PPLGF20 FR a 20% Long Glass Fiber network with a robust, halogen-free Flame Retardant (FR) system within a tough Copolymer PP matrix.
√Good low creep
√ 94V0-Flame resistance
√ Excellent Stiffness & Toughness Balance
Category
PP LGF Compound
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Description
Technical Parameters

LFT-G® PP LGF20-FR | The Fire-Safe Upgrade for PP GF20

LFT-G® 20% Long glass fiber PP (Copo) - Flame Resistant

LFT-G® PP-LGF20FR - Flame Retardant Long Fiber PPStandard PP GF20 is a widely used structural material, but it poses a significant safety risk in electrical applications: it is highly flammable. LFT-G® PP-LGF20FR (Model: NG02FR) is the essential safety upgrade. It transforms the flammable nature of polypropylene into a self-extinguishing engineering composite.

This grade combines a 20% Long Glass Fiber network with a robust, halogen-free Flame Retardant (FR) system within a tough Copolymer PP matrix. It is engineered to meet strict safety standards (like UL94 V-0) without sacrificing the impact resistance needed for durable housings and enclosures. It effectively replaces expensive FR-ABS or FR-PC/ABS in cost-sensitive applications.

  • √ UL94 V-0 Certified Performance: Rapidly self-extinguishes and prevents dripping of flaming particles, crucial for preventing fire spread in electrical devices.
  • √ Retained Toughness: Unlike many FR materials that become brittle, our Copolymer base and long fibers ensure the part remains ductile and impact-resistant.
  • √ Low Smoke & Toxicity: The halogen-free formulation ensures that in the event of extreme heat, the material does not release dense, toxic smoke, making it safer for public spaces.
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The Burn Test: Standard vs. LFT-FR

In a vertical burn test (UL94), the difference is between a contained incident and a total loss.

Standard PP GF20

🔥

FAIL (HB Rating)

Continues to burn after flame removal.
Drips flaming plastic.
High fire spread risk.

LFT-G® PP LGF20-FR

🛡️

PASS (V-0 Rating)

Self-extinguishes in < 10 seconds.
No flaming drips.
Fire contained.

Typical Material Properties (FR Grade)

The following values are typical data for LFT-G® PP-LGF20FR (Flame Retardant Copolymer) and are for reference only. Please contact us for the official Technical Data Sheet (TDS).

Mechanical & Flammability

Property Test Method Value
Flammability (1.6mm) UL 94 V-0
Tensile Modulus ISO 527 6,100 MPa
Tensile Strength ISO 527 98 MPa
Tensile Strain at Break ISO 527 3.5 %
Flexural Modulus ISO 178 5,200 MPa
Notched Izod Impact (23°C) ISO 180/A 30 kJ/m²

 

Thermal & Physical Properties

Property Test Method Value
Density ISO 1183 1.21 g/cm³
HDT/A (1.8 MPa) ISO 75 148 °C
HDT/C (8.0 MPa) ISO 75 128 °C
Melting Temperature ISO 11357 ~163 °C
Mold Shrinkage (Flow) ISO 294-4 0.3 - 0.6 %

 

 

 

Processing Information

The following values are recommendations. We recommend desiccant / dry air dryers (moisture content below 0.1%).

To minimize fiber breakage and ensure optimal performance, a low-compression, general-purpose screw is highly recommended.

Parameter Recommendation
Drying Temperature 80 - 100 °C
Drying Time 2 - 4 hours
Melt Temperature (Nozzle ③) 190 - 230 °C
Mold Temperature (Zone ②) 40 - 70 °C
Back Pressure Low (to minimize fiber damage)

Injection molding Process info

 

 

Case Study: HVAC Control Box Housing

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A manufacturer of industrial heating systems needed a housing for their electrical control unit. The part sits near heating elements and must withstand potential electrical shorts without catching fire.

The Compliance Check

Flammability Requirement:
Passed UL94 V-0. Self-extinguished in 4 seconds.
Impact Durability:
Passed drop tests at -20°C thanks to Copolymer toughness.
Cost Target:
Replaced expensive FR-PC/ABS, saving 25% in material costs.

Applications for Safety Zones

FIRE RISK

Electrical junction box

Electrical Junction Boxes

The V-0 rating is non-negotiable here. LFT PP LGF20FR prevents fire spread from short circuits, while being lighter and easier to mold than metal enclosures.

PUBLIC SAFETY

Public transport seat component made by pp lgf long fiber material

Public Transport Seating

Bus and train components must meet strict smoke and flammability standards. This material offers the structural strength for seat frames with the required fire safety certification.

HOME SAFETY

Heater fan housing for home appliance

Heater Fan Housings

For space heaters or appliances. The material resists deformation from heat (LGF) and will not catch fire if the motor overheats (FR), ensuring consumer safety.

People Also Ask

1. Is glass filled polypropylene flammable?

A: Yes, standard glass-filled polypropylene (like **PP GF20**) is flammable and typically has a UL94 HB (Horizontal Burn) rating, meaning it burns slowly. To be safe for electrical use, it must be modified with flame retardants to achieve a **V-0** rating, which is exactly what our LFT-G® PP-LGF20FR grade offers.

2. What is the difference between UL94 HB and V0?

A: The difference is **self-extinguishing** capability. An **HB** material will continue to burn after the flame source is removed. A **V-0** material (like LGF20FR) must stop burning within 10 seconds on a vertical specimen and cannot drip flaming particles. V-0 is mandatory for many electronic and appliance standards.

3. Do flame retardants reduce the strength of plastic?

A: Generally, yes, adding flame retardants can lower impact strength and tensile properties compared to non-FR grades. However, LFT-G® compensates for this by using **Long Glass Fibers**. The fiber skeleton restores the structural integrity, ensuring LGF20FR remains much stronger and tougher than short-fiber FR materials.

Ready to Upgrade Your Safety?

Protect your products from fire risks without sacrificing strength using LFT-G® PP-LGF20FR. Contact our material specialists today to discuss your project or request a sample.

 

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