LFT-G® LGF50 PP Composite

LFT-G® LGF50 PP Composite

Details
The LFT-G® PP LGF50 composite is a high-performance thermoplastic material consisting of polypropylene (PP) resin reinforced with 50% long glass fiber by weight. This material is manufactured using a pultrusion process, where glass fibers are melt-impregnated with the resin to maximize performance and fiber-matrix adhesion. It serves as a cost-effective, lightweight alternative to metals (such as aluminum or magnesium) and other reinforced engineering plastics, helping to reduce weight in automotive and industrial parts.
√ Advanced Weight-Reduction Metal Replacement
√ Exceptional Resistance to Creep
√ High Impact Energy Absorption
√ Extreme Component Tensile Stiffness
Category
PP LGF Compound
 
Description
Technical Parameters

LFT-G® LGF50 PP GF50 White Pellet PolymersLFT-G® LGF50-PP Polypropylene Natural Grade

Product name: LFT-G® LGF50-PP long Glass Fiber Reinforced Polypropylene Composite For injection mold

Product Model: ● LFT-G® PP-NA-NG05

Product Length: ● 5-25 mm. General length 10-12 mm.

Resin type: ● Polypropylene

Fiber type : ● Long Glass Fiber

Fiber content: ● 50%

Color : ● black, nature color

material properties: ● Injection molding, natural grade, good mechanical properties, for inject automotive parts.

 

What is LGF50 PP material?


 

LFT-G® LGF50-PP is a 50% long glass fiber reinforced Polypropylene (PP) thermoplastic composite manufactured using a pultrusion process that melt impregnates the fiber with the matrix resin to maximize performance.LFT-G® LGF50-PP has high mechanical properties, excellent chemical resistance, flexibility, ease of processing, and wide range of applications make it a popular choice among manufacture for automotive parts.

                 

LFT-G® LGF50-PP material is a type of Polypropylene (PP) that has 50% Long Glass Fibers (LGF) added to it. The fibers are typically 5-25 mm long and are oriented in a random direction within the matrix. The addition of LGF enhances the stiffness, strength, and impact resistance of the PP, making it ideal for use in demanding applications such as automotive and industrial components.

 

Key Specifications of PP-LGF50

Specifically engineered for heavy structural components, LFT-G® PP-LGF50 delivers optimized physical strength profiles, providing a dependable combination of high flexural modulus and dynamic impact durability.

11,500 MPa
Tensile Modulus
 
208 MPa
Flexural Strength
 
48 kJ/m²
Charpy Notched Impact
 
159°C
HDT @ 1.8 MPa
 
● 50% High-Flow Impregnation ● Structural Die-Cast Metal Replacement ● High Hot-Water Stability

PP LGF50 vs. Standard PP GF50 (Short Fiber)

Unlike short glass fiber (SGF) composites, LFT-G® PP LGF50 utilizes long fibers (typically 10–12 mm in the pellet) that form an integral, interlocking 3D skeletal network within the polypropylene matrix during the molding process. It is designed to offer superior resistance to creep and fatigue compared to unreinforced or short-fiber PP. Standard short-fiber compounds rely on fractured, tiny glass fragments that fracture under impact loads. This continuous long fiber matrix distributes dynamic stress, suppressing cracking propagation under continuous cyclic fatigue.

lft long fiber-vs-short-fiber-internal-structure-v2 from Xiamen LFT.jpg

Standard Short PP GF50

  • Fibers fracture easily under heavy mechanical loads.
  • Isotropic shrinkage leads to dimensional warping.
  • Higher screw and mold abrasion during plastication.

LFT-G® PP LGF50 (Long Fiber)

  • Continuous fiber network (10-12mm pellet).
  • Over 2.5x higher impact toughness and durability.
  • Low shrinkage (0.1%-0.2%) prevents part deformation.

Typical Material Properties (LFT-PP-LGF50)

The typical properties detailed below represent standard metrics recorded inside the LFT-G® testing facility under DAM conditions. Testing complies strictly with verified ISO standards.

Property Test Standard Value (DAM State)
Tensile Modulus ISO 527 11,500 MPa
Tensile Strength ISO 527 148 MPa
Flexural Strength ISO 178 208 MPa
Charpy Notched Impact (23°C) ISO 179 45-52 kJ/m²
Property Test Standard Value
Density ISO 1183 1.32 g/cm³
HDT (1.80 MPa) ISO 75 159 °C
Mold Shrinkage ISO 294-4 0.10 - 0.20 %

 

 

 

Processing Guidelines – Injection Molding

LFT-G PP LGF50 Injection Molding Processing Guide Parameters

1

Pre-drying

90–100°C / 2–4h
Moisture < 0.1%

2

Injection

Melt 210–250°C
Mold 38–69°C Pressure 80–120 MPa

What is PP long fiber used for?


The LFT-G® LGF50 PP (one of long fiber PP) material finds numerous applications in various industries. Some of the popular applications include:
1. Automotive Components:

LFT-G® LGF PP material is commonly used in automotive components such as dashboards, door panels, and trunk liners.
2. Electrical and Electronic Components:

LFT-G® LGF PP material is used in electrical and electronic components such as circuit breakers, connectors, and switches.
3. Consumer Goods:

LFT-G® LGF PP material is used in consumer goods such as furniture, sports equipment, and toys.

 

Application Cases

Commercial washing machine tub outer support spiders molded from PP LGF50

Commercial Appliance Tub Supports

Heavy-duty home and commercial washing machines require component dimensions to remain unchanged when submerged in hot water and chemical detergents. Our compound integrates a dense 50% fiber structural layer, enabling the outer tub bracket to withstand strong rotational fatigue. This completely eliminates dynamic fatigue warping during spin-dry cycles. Appliance manufacturers benefit from permanent structural alignment, leak-free operation, and lower maintenance claims over long cycles.

Industrial ventilation fan blade molded with high modulus PP LGF50 composite

Heavy-Load Ventilation Fan Blades

Industrial ventilation shrouds and cooling tower fan blades are molded from high-modulus LFT-G® PP-LGF50. It acts as a lightweight replacement for die-cast aluminum alloys, reducing component weight by up to 40% while preserving strict dimensional tolerances under continuous centrifugal stresses. This lowers rotor inertia, improves fan air volume efficiency, and eliminates corrosion hazards.

Frequently Asked Questions (FAQ)

Q: How does PP-LGF50 behave under continuous hot water exposure?

A: LFT-G® PP-LGF50 maintains exceptional dimensional accuracy and mechanical load profiles in high-humidity and hot-water conditions. Polypropylene has a hydrophobic polymer structure, meaning it exhibits zero moisture absorption (≤0.03%), outperforming reinforced nylons (PA6/PA66) which swell and suffer significant tensile loss when exposed to hot water.

Q: What are the recycling options for long fiber composites?

A: As a thermoplastic compound, PP-LGF50 is fully recyclable. Regrind material can be reprocessed and blended back into injection lines. Because recycling cycles reduce average fiber length, we recommend blending regrind at controlled ratios (typically 10-15%) with virgin pellets to preserve high structural load-bearing performance.

Q: Which molding gate types prevent glass fiber attrition?

A: To prevent fiber breakage during injection molding, we recommend using wide, generous gate configurations such as sprue gates, fan gates, or tab gates. Pin gates and hot runners with restrictive nozzles should be avoided, as high shear force breaks down the long fiber network, reducing the structural performance of molded components.

Quality Assurance & Laboratory Compliance Framework

Every manufacturing lot undergoes technical evaluation inside the calibrated LFT-G® testing laboratory prior to shipment clearance.

Our LFT-G ISO EMS certificates

ISO 9001:2015

Quality Management Systems Certified

SGS Checked

Material Verification & Audited Provenance

Accelerate Structural Metal Replacement Solutions

Eradicate weight penalties and warping flaws of generic compounds. Contact our engineering department today for custom product optimizations.

Request LFT-G® PP LGF50 Quote

Email: Candyhu@lfrtplastic.com

WhatsApp: +86 139 5009 5707

Xiamen LFT Team showing at Chinaplas Exhibition

 

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