PA66 HLGF50 | High-Heat Structural PA66 GF50

PA66 HLGF50 | High-Heat Structural PA66 GF50

Details
LFT-G® PA66-HLGF50 is the High Performance (HLGF) grade combines a massive 50% Long Glass Fiber reinforcement with a high-crystallinity PA66 matrix and advanced coupling technology.
Product Model: LFT-PA66-HLGF50
√ Superior Thermal Fatigue
√ Higher Load stiffness modulus
√ Excellent Warp Resistance
Category
PA66 LGF Compound
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Description
Technical Parameters

LFT-G® PA66 HLGF50 | The Ultimate High-Heat Structural PA66

LFT-G® 50% Long glass fiber PA66 (High Performance)

LFT-G® PA66-HLGF50 - Ultimate Heat Resistant NylonIn the world of thermoplastics, PA66 GF50 is often considered the limit. But for extreme under-the-hood applications or high-pressure hydraulics, standard short-fiber grades can fail due to thermal fatigue and creep. LFT-G® PA66-HLGF50 pushes the boundary further.

This High Performance (HLGF) grade combines a massive 50% Long Glass Fiber reinforcement with a high-crystallinity PA66 matrix and advanced coupling technology. The result is a composite with 10-15% higher stiffness and superior high-temperature load bearing compared to standard grades. It is the closest polymer equivalent to aluminum, designed for parts that must survive 200°C+ spikes and massive structural loads.

  • √ Ultimate Stiffness (+15%): Flexural modulus exceeds 17,500 MPa, providing rigid, non-flexing performance for precision mechanical parts.
  • √ High-Heat Endurance: Maintains significant strength at 180°C continuous use, outperforming PA6 grades in thermal stability.
  • √ Extreme Burst Resistance: The entangled long fibers reinforce weld lines, preventing catastrophic bursting in pressure vessels and manifolds.
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Strength at 180°C (Hot Oil Temp)

When the heat rises, standard plastics weaken. LFT-G® HLGF50 maintains the structural integrity of metal.

~50% Loss
Std. PA66 GF50
High Retention
LFT-G® HLGF50
 
Aluminum

Typical Material Properties (High Performance)

The following values are typical data for LFT-G® PA66-HLGF50 (High Performance Grade) and are for reference only. Data is for Dry-As-Molded (DAM) state. Please contact us for the official Technical Data Sheet (TDS).

Mechanical Properties

Property Test Method Value (DAM)
Tensile Modulus ISO 527 17,500 MPa
Tensile Strength ISO 527 270 MPa
Tensile Strain at Break ISO 527 2.1 %
Flexural Modulus ISO 178 15,200 MPa
Notched Izod Impact (23°C) ISO 180/A 48 kJ/m²
Notched Izod Impact (-30°C) ISO 180/A 22 kJ/m²

 

Thermal & Physical Properties

Property Test Method Value
Density ISO 1183 1.56 g/cm³
HDT/A (1.8 MPa) ISO 75 258 °C
HDT/C (8.0 MPa) ISO 75 235 °C
Melting Temperature ISO 11357 ~262 °C
Mold Shrinkage (Flow) ISO 294-4 0.1 - 0.2 %

 

 

 

Processing Information

The following values are recommendations. We recommend desiccant / dry air dryers (moisture content below 0.1%).

To minimize fiber breakage and ensure optimal performance, a low-compression, general-purpose screw is highly recommended.

Parameter Recommendation
Drying Temperature 80 - 100 °C
Drying Time 4 - 6 hours
Melt Temperature (Nozzle ③) 280 - 310 °C
Mold Temperature (Zone ②) 80 - 120 °C
Back Pressure Low (to minimize fiber damage)

Injection molding Process info

 

 

Case Study: Heavy Hydraulic Filter Housing

High pressure hydraulic filter housing made from LFT PA66 HLGF50

Used in construction machinery. Must contain hot hydraulic oil (130°C) with pressure spikes up to 40 Bar.

Cyclic Pressure Test (0-20 Bar)

Die-Cast Aluminum:
Expensive, heavy. Machining defects caused leakage at 800,000 cycles.
Standard PA66 GF50:
Bulged and failed at 250,000 cycles due to creep rupture.
LFT-G® HLGF50 (High Performance):
Surived 1.5 Million Cycles without leakage. Burst pressure >50 Bar. 60% Lighter than aluminum.

Powertrain Core Applications

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Cylinder Head Covers

Replaces aluminum. The high stiffness of HLGF50 ensures the gasket seal remains tight even after years of engine heat cycles.

Transmission Oil Pans

Must resist stone impact and hot transmission fluid. The 50% fiber load provides the necessary structural rigidity to support the valve body.

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Intercooler End Tanks

Handles high boost pressure at 180°C. HLGF50 eliminates the need for metal inserts and prevents ballooning.

People Also Ask (Google PAA)

1. What is the maximum temperature for PA66 GF50?

A: The melting point of PA66 is ~262°C. However, LFT-G® PA66 HLGF50 has a Heat Deflection Temperature (HDT) of 255°C (at 1.8 MPa). This exceptionally high HDT allows it to withstand short-term spikes near its melting point and continuous service temperatures of 150°C-180°C, significantly higher than PA6.

2. Is PA66 GF50 stronger than aluminum?

A: In terms of Specific Strength (strength-to-weight ratio), yes. LFT-G® PA66 HLGF50 has a tensile strength of >270 MPa and is 40% lighter than aluminum. While aluminum is stiffer in absolute terms, our composite allows for weight reduction in structural parts without sacrificing load-bearing capacity.

3. Does humidity reduce the strength of PA66?

A: Yes, PA66 absorbs moisture, which typically lowers stiffness. However, in our HLGF50 grade, the massive 50% long glass fiber content dominates the mechanical properties. This minimizes the effect of moisture, ensuring the part remains rigid and dimensionally stable even in humid environments, unlike unfilled nylon.

Ready to Engineer the Next Breakthrough?

Elevate your product's performance with the ultimate strength and heat resistance of LFT-G® PA66-HLGF50. Contact our material specialists today to discuss your project or request a sample.

 

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