PA6 HLGF50 |High-Modulus Upgrade For PA6 GF50

PA6 HLGF50 |High-Modulus Upgrade For PA6 GF50

Details
LFT-G® PA6-HLGF50 is the High performance grade (50%LGF) composite packs a massive 50% Long Glass Fiber reinforcement into a tough Polyamide 6 matrix.
√Excellent Modulus & Strength Properties
√Extreme Creep Resistance Under Load
√Ultimate Metal-Replacement Capabilities
Category
PA6 LGF Compound
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Description
Technical Parameters

LFT-G® PA6 HLGF50 | The Ultimate High-Modulus Upgrade for PA6 GF50

LFT-G® 50% Long glass fiber PA6 (High Performance)

LFT-G® PA6-HLGF50 - Ultimate Stiffness NylonWhen standard PA6 GF50 reaches its breaking point, LFT-G® PA6-HLGF50 takes over. Standard short-fiber 50% glass nylon is strong, but it is brittle and prone to fatigue. Our "High Performance" (HLGF) series is engineered for applications where even standard long-fiber materials aren't enough.

This elite grade utilizes a proprietary coupling technology to maximize the bond between the Polyamide 6 matrix and the massive 50% Long Glass Fiber skeleton. The result is a composite with mechanical properties 10-15% higher than our natural grade, offering a flexural modulus that rivals aluminum while cutting weight by half. It is the definitive material for replacing heavy metal castings in safety-critical railway, automotive, and industrial systems.

  • √ Ultimate Stiffness (+15%): Optimized interface bonding pushes the flexural modulus beyond 17,000 MPa, ensuring zero deflection under massive loads.
  • √ Extreme Burst Strength: Ideal for pressure vessels and valve bodies where standard PA6 GF50 would crack under internal pressure.
  • √ Superior Surface Finish: Advanced impregnation technology ensures fibers are fully wetted, reducing surface roughness common in high-glass content materials.
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The Hierarchy of Stiffness

LFT-G® HLGF50 sits at the very top of the polymer performance pyramid, bridging the gap to structural metals.

Standard PA6 GF30/50
(Short Fiber)
 
Standard LFT PA6 LGF50
 
LFT-G® HLGF50

Typical Material Properties (High Performance)

The following values are typical data for LFT-G® PA6-HLGF50 (High Performance Grade) and are for reference only. Data is for Dry-As-Molded (DAM) state. Please contact us for the official Technical Data Sheet (TDS).

Mechanical Properties

Property Test Method Value (DAM)
Tensile Modulus ISO 527 18,500 MPa
Tensile Strength ISO 527 236 MPa
Tensile Strain at Break ISO 527 2.1 %
Flexural Modulus ISO 178 17,500 MPa
Notched Izod Impact (23°C) ISO 180/A 47 kJ/m²
Notched Izod Impact (-30°C) ISO 180/A 18 kJ/m²

 

Thermal & Physical Properties

Property Test Method Value
Density ISO 1183 1.55 g/cm³
HDT/A (1.8 MPa) ISO 75 215 °C
HDT/C (8.0 MPa) ISO 75 185 °C
Melting Temperature ISO 11357 ~220 °C
Mold Shrinkage (Flow) ISO 294-4 0.1 - 0.2 %

 

 

 

Processing Information

The following values are recommendations. We recommend desiccant / dry air dryers (moisture content below 0.1%).

To minimize fiber breakage and ensure optimal performance, a low-compression, general-purpose screw is highly recommended.

Parameter Recommendation
Drying Temperature 80 - 100 °C
Drying Time 4 - 6 hours
Melt Temperature (Nozzle ③) 240 - 280 °C
Mold Temperature (Zone ②) 80 - 110 °C
Back Pressure Low (to minimize fiber damage)

Injection molding Process info

 

 

Case Study: Heavy Truck Air Brake Valve

Complex high-pressure air brake valve body for trucks

A critical safety component handling 12-bar air pressure. Failure means loss of braking power.

Option A: Die-Cast Aluminum (Failed)
Too heavy, required expensive machining for seals, and suffered from corrosion in winter conditions.
Option B: Standard LGF50 (Marginal)
Met initial burst pressure but failed fatigue testing after 100,000 cycles due to fiber pull-out.
Option C: LFT-G® HLGF50 (Winner)
+15% Strength made the difference. The enhanced bonding prevented fiber pull-out. Passed 1 million cycles and 20-bar burst test.

Industrial Titans: Extreme Applications

Crane Sheaves

Replaces steel pulleys. The extreme compressive strength of HLGF50 withstands heavy cable loads while reducing weight at the boom tip, improving crane stability.

Rail Insulator Blocks

Used in high-speed rail tracks. The material must isolate electricity while bearing the immense dynamic load of passing trains without crushing or creeping.

Hydraulic Manifolds

For medium-pressure hydraulic systems. The high burst strength and fatigue resistance of HLGF50 allows for complex, leak-proof fluid pathways that replace machined aluminum.

People Also Ask (Google PAA)

1. Is Nylon 6 stronger than aluminum?

A: In terms of absolute strength, Aluminum 6061 is stronger. However, in terms of **Specific Strength** (strength-to-weight ratio), LFT-G® **PA6 HLGF50** is superior. It allows engineers to design parts that are 50% lighter than aluminum but capable of handling the same structural loads, which is critical for automotive lightweighting.

2. What is the maximum glass fiber content in Nylon?

A: While 60% (LGF60) is typically the upper commercial limit, **50% (LGF50)** is often considered the "sweet spot" for injection molding. It offers a massive jump in stiffness over 30% grades without the severe processing difficulties and surface finish issues associated with 60% fiber loading.

3. Does high glass content affect mold shrinkage?

A: Yes, significantly. The 50% long glass fiber skeleton in LFT-G® HLGF50 reduces mold shrinkage to very low levels (0.1-0.3%), comparable to die-cast metals. This allows for the molding of large, high-precision parts with minimal warpage, unlike unfilled or low-fiber nylons.

Ready to Engineer the Next Breakthrough?

Upgrade to the ultimate stiffness of LFT-G® PA6-HLGF50. Contact our material specialists today to discuss your project or request a sample.

 

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