What is Carbon Fiber PP Composite?
Standard short carbon fiber PP often fails under high fatigue due to chopped fiber limitations. LFT-G® PP-BC04B provides an unparalleled upgrade by utilizing 40% continuous long carbon fibers. This builds a permanent internal 3D structural skeleton during injection molding, drastically amplifying the tensile modulus to 18,000 MPa while maintaining a feather-light 1.08 g/cm³ density.
Typical Material Properties (LFT-G® PP-BC04B / LCF40)
| Property | Standard | Value |
|---|---|---|
| Tensile Strength | ISO 527 | 120 MPa |
| Tensile Modulus | ISO 527 | 16,800 MPa |
| Flexural Strength | ISO 178 | 140 MPa |
| Flexural Modulus | ISO 178 | 13,000 MPa |
| Property | Standard | Value |
|---|---|---|
| Charpy Notched Impact | ISO 179 | 50 kJ/m² |
| Density | ISO 1183 | 1.04 g/cm³ |
| HDT (1.80 MPa) | ISO 75 | 159 °C |
| Mold Shrinkage | ISO 294-4 | 0.10 - 0.20 % |
Processing Guidelines for LCF-PP Resin
Pre-drying
80–90°C / 2–4h
Moisture < 0.10%
Injection
Melt Temp: 230–260°C
Low Shear Screw Speed
Tooling Settings
Mold Temp: 50–80°C
Generous Fan Gates
Engineered for Extreme Lightweighting & Metal Replacement
EV Structural Frames & Front-End Modules
Electric vehicle manufacturers are relentlessly pursuing weight reduction to increase battery range. With a density of just 1.04 g/cm³ and a tensile modulus matching die-cast aluminum (16,800 MPa), our LCF40 PP perfectly replaces metal in seat frames and front-end carriers, shedding weight by over 40% without compromising crash safety.
UAV (Drone) Chassis & Rotor Hubs
Commercial and military drones require extreme specific strength (strength-to-weight ratio). The continuous carbon fiber skeleton inside PP-BC04B absorbs violent vibrational frequencies and rotor stresses, extending the operational lifespan and flight time of heavy-duty drones.
Premium Sporting Goods
From high-end bicycle pedals to professional ski boot frames, athletes demand stiffness without bulk. Carbon Fiber PP delivers unparalleled anisotropic rigidity and fatigue endurance, empowering manufacturers to produce lighter, stiffer, and highly responsive sporting equipment through cost-effective injection molding.
Request Technical Trial Sample & Quotation
Replace heavy metals with ultra-lightweight carbon fiber PP solutions. Contact the global LFT-G® engineering department today to request a technical trial sample or customized bulk pricing.
Request Technical Trial Sample
Email Inquiry: Candyhu@lfrtplastic.com
WhatsApp Directly: +86 13950095707
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