Long Glass Fiber Polypropylene Composites (PP LGF Series)∣LFT-G®

Long Glass Fiber Polypropylene Composites (PP LGF Series)∣LFT-G®

Details
Long glass fiber reinforced polypropylene (PP-LGF) composites are advanced thermoplastic materials engineered to bridge the performance gap between short fiber thermoplastics (SFT) and high-end engineering alloys. Created by embedding continuous long glass fibers (ranging from 20% to 60% by weight) into a polypropylene matrix, LFT-G® PP-LGF composites form an internal 3D fiber network during injection molding. These materials deliver a high strength-to-weight ratio, superior anti-creep performance, and customized thermal or flame-retardant capabilities for automotive and industrial structural components.
√ Complete 20%-60% LGF Loading Matrix
√ Customized UL94 V-0 Flame Retardance
√ Superior Anti-Creep & Low Warpage
√ Advanced Tailored Weight-Reduction Solutions
Category
PP LGF Compound
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Description
Technical Parameters

PP-LGF Composite Grade Matrix & 3D Fiber Networklft long fiber-vs-short-fiber-internal-structure-v2 from Xiamen LFT.jpg

Long glass fiber reinforced polypropylene (PP-LGF) composites are engineered thermoplastic materials designed to bridge the performance gap between short fiber thermoplastics and die-cast metals. During injection molding, continuous 10–12 mm glass fibers intertwine to build an internal 3D skeletal fiber network within the component. This network distributes mechanical loads evenly, imparting superior tensile stiffness, fatigue endurance, and dimensional stability with ultra-low isotropic warpage.

[Learn more: Technical Principles of Long Glass Fiber Technology →]

 

Comparative Property Matrix (LFT-G® PP LGF Series)

The mechanical metrics listed below illustrate typical Dry-As-Molded (DAM) performance data recorded inside the LFT-G® Testing Laboratory across commercial glass fiber loadings per ISO standards.

Polymer Grade Fiber Content Density (ISO 1183) Tensile Modulus Flexural Strength Charpy Impact HDT (1.80 MPa)
LFT-PP-LGF20 20% Long Glass 1.04 g/cm³ 5,300 MPa 105 MPa 29 kJ/m² 152 °C
LFT-PP-LGF30 30% Long Glass 1.11 g/cm³ 6,800 MPa 114 MPa 32 kJ/m² 155 °C
LFT-PP-LGF40 40% Long Glass 1.21 g/cm³ 8,900 MPa 135 MPa 35 kJ/m² 158 °C
LFT-PP-LGF50 50% Long Glass 1.33 g/cm³ 11,900 MPa 149 MPa 43 kJ/m² 159 °C
LFT-PP-LGF60 60% Long Glass 1.45 g/cm³ 13,900 MPa 158 MPa 47 kJ/m² 158 °C

 

 

Specialty Application Cases & Custom Value

Automotive tailgate and sunroof frame molded from LFT-G® PP LGF30 high flow composite

Automotive Tailgates & Sunroof Frames

Automotive tailgates, sunroof frames, and tank bracket modules require high melt flow coupled with isotropic dimensional stability. Specifying high-flow LFT-G® PP-LGF30 allows tier-1 automotive suppliers to mold thin-walled structural panels without aesthetic surface sink marks. Replacing multi-piece metal weldments with single-shot composite moldings trims total assembly weight by 35% while eliminating atmospheric rusting and galvanic joint failure.

High spin washing machine drum support molded from LFT-G® PP LGF50 high stiffness composite

Commercial Washer Tub Supports & Brackets

Washing machine outer tub carriers, triangle brackets, and vacuum cleaner motor housings undergo continuous high-speed rotation under hot water detergent immersion. Utilizing LFT-G® PP-LGF50 provides an ultra-high 11,500 MPa tensile modulus to withstand dynamic imbalance forces. The hydrophobic polypropylene matrix retains zero moisture swelling (≤0.03%), outperforming short-fiber compounds by preventing shaft misalignment and bearing wear.

Flame retardant UL94 V0 and UV resistant industrial tool housing molded from PP LGF

Weathering & Flame-Retardant Industrial Tool Housings

Heavy-duty power tool casings, lawnmower decks, and outdoor fluid control valves must survive drop impact under freezing temperatures and direct solar radiation. Custom modified LFT-G® PP LGF composites incorporating halogen-free Flame Retardant (UL94 V-0) and UV-stabilizers deliver high impact strength and self-extinguishing safety, ensuring long-term outdoor operation without surface chalking or brittle cracking.

Processing Guidelines & Tailored Formulations

Optimizing injection molding processing parameters ensures that the 3D continuous glass fiber network remains intact during plastication. Our compounding laboratory specializes in tailored property modifications including Halogen-Free Flame Retardant (UL94 V-0), Long-Term Heat Aging Stabilization, UV Weathering Protection, High Melt Flow Enhancement, and Custom Color Matching.

Injection molding processing diagram for LFT-G® PP LGF composite series

 

Processing Parameter Recommended Value Range
Pre-Drying Temperature / Time 80–100 °C / 2–4 Hours (Moisture < 0.1%)
Melt Temperature Profile 200–250 °C (Varying by fiber loading)
Mold Temperature Zone 40–80 °C
Injection Pressure Range 70–120 MPa

Manufacturing Scale & International Certifications

Xiamen LFT Composite Plastic Co., Ltd. operates continuous melt-impregnation pultrusion lines capable of compounding long glass fiber reinforced polypropylene materials with 20% to 60% fiber loading. Our plant maintains ISO 9001 and IATF 16949 automotive quality management certifications. Every production batch undergoes comprehensive laboratory mechanical testing, ensuring compliance with global RoHS, REACH, and UL directives

Frequently Asked Questions (FAQ)

Q: How to choose between PP-LGF30 and PP-LGF50 grades?

A: PP-LGF30 offers an optimal balance of toughness, low density, and high melt flow for large automotive covers. PP-LGF50 is selected for heavy structural components requiring maximum tensile stiffness (11,500 MPa) and metal substitution.

Q: Can you supply UL94 V-0 flame retardant LGFPP grades?

A: Yes, our compounding laboratory customizes halogen-free flame retardant LFT-G® PP LGF formulations achieving UL94 V-0 rating at 1.6mm thickness while preserving impact resistance.

Q: How is batch-to-batch composite quality verified?

A: Every production batch undergoes density, tensile, flexural, and Charpy impact testing inside our calibrated LFT-G® laboratory prior to issuing an official Certificate of Analysis (COA) for shipment clearance.

Request Technical Trial Sample & Custom Quotation

Eradicate weight penalties and warping flaws of generic short-fiber plastics. Contact the global LFT-G® engineering department today to request a technical trial sample or customized material quotation.

Request Technical Trial Sample

Email Inquiry: Candyhu@lfrtplastic.com

Direct Contact WhatsApp : +86 139 5009 5707

Xiamen LFT Team showing at Chinaplas Exhibition

 

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