PP LGF50 Structural Composite | Ultra-High Performance LFT Material | [LFT-G®]
Advanced Composite Engineering
Fiber-Matrix Synergy
- Our 50% long glass fiber reinforced composite achieves unprecedented mechanical performance through:
- Optimized Interfacial Bonding: Maleic anhydride grafted PP enhances fiber-matrix adhesion, achieving interfacial shear strength of 28MPa (ASTM D2344)
- Fiber Length Preservation: Patented pultrusion technology maintains 12mm fiber length with 92% retention rate post-processing
- 3D Orientation Control: ±3° fiber alignment precision through multi-gate injection molding
Manufacturing Excellence
Production process features:
- Precision Temperature Control: 8-zone barrel system (±1.5°C stability) from feed zone (190°C) to die head (230°C)
- Real-time Quality Monitoring: In-line viscosity sensors maintain melt flow rate at 18g/10min (ISO 1133)
- Moisture Management: <0.02% residual moisture through dehumidifying dryers
Certified Mechanical Properties
| Property | LFT-G®PP LGF50 | PA66-GF30 | PBT-GF30 | Test Method |
|---|---|---|---|---|
| Tensile Strength | 149 MPa (+12%) | 133 MPa | 120 MPa | ISO 527 |
| Flexural Modulus | 9.2 GPa | 5.8 GPa | 6.2 GPa | ISO 178 |
| Charpy Impact (Notched) | 45 kJ/m² | 43 kJ/m² | 35 kJ/m² | ISO 179 |
| HDT @1.8MPa | 158°C | 220°C | 160°C | ISO 75 |
| Density | 1.32 g/cm³ | 1.36 g/cm³ | 1.45 g/cm³ | ISO 1183 |
Automotive Implementation Cases
Our product & Cases
BMW i3 Front-End Module (Weight Reduction: 6.8kg)
LFT-G® PP LGF50 long fiber Composite Polymer Pellet
EV Battery Tray box for New Energy By our PP LGF50 AR Grade Material
Eg Sample Cases:
BMW i3 Battery Enclosure System
- 40% weight reduction vs aluminum design (6.2kg total savings)
- IP67 environmental protection certification
- UL94 V-0 flame retardancy (1.6mm thickness)
- Cost reduction: €18.50 per vehicle
Ford Front-End Module
- Component integration: 6 steel parts → 1 composite piece
- Cycle time optimization: 45 seconds (30% faster than PA66)
- NVH improvement: 4dB reduction at 2000 RPM
Engineer Cover /EV New Energy Battery Enclosure Plastic Part by PP LGF material
Sustainable Manufacturing
Environmental Advantages
- Carbon footprint: 2.8kg CO₂/kg material (vs 8.1kg for aluminum)
- Closed-loop recycling: 95% material recovery rate
- Post-industrial recycled content: 30% without property loss
Global Compliance
- IMDS 3.0 material data compliance
- China GB/T 30512-2014 automotive material standard
- EU REACH SVHC & RoHS Directive 2015/863
Advanced Processing Guidelines
Injection Molding Parameters
| Parameter | Optimal Range | Effect |
|---|---|---|
| Melt Temperature | 240-280°C | Preserves fiber length |
| Injection Speed | 80-120mm/s | Prevents fiber orientation |
| Holding Pressure | 60-80% IP | Reduces warpage |
Tool Design Specifications
- Gate design: Tab gate with 1.5mm land length
- Runner system: Cold runner with 8:1 L/D ratio
- Vent design: 0.03mm depth at flow end areas
Competitive Material Analysis
vs Metal Components
- 40-50% weight reduction potential
- Corrosion resistance in pH 3-11 environments
- 20-35% cost savings in high-volume production
vs Short Fiber Composites
- 3x higher impact strength
- 50% better creep resistance
- Lower anisotropy (1.15 vs 1.45 ratio)
Download PP LGF50 Technical Data Sheet PDF
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