PA66 HLGF50FR | Strength V0 Upgrade PA66 GF50

PA66 HLGF50FR | Strength V0 Upgrade PA66 GF50

Details
LFT-G® PA66-HLGF50FR solves this engineering paradox.This "Elite" grade integrates a massive 50% Long Glass Fiber skeleton with a specialized V-0 flame retardant system into a heat-resistant PA66 matrix.
Product Model: LFT-PA66-HLGF50
√ Superior Thermal Fatigue
√ Higher Load stiffness modulus
√ Excellent Warp Resistance
Category
PA66 LGF Compound
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Description
Technical Parameters

LFT-G® PA66 HLGF50-FR | The High-Strength V-0 Upgrade for PA66 GF50

LFT-G® 50% Long glass fiber PA66 (High Performance FR)

LFT-G® PA66-HLGF50FR - High Strength V0 NylonStandard PA66 GF50 offers incredible stiffness but is highly flammable. Traditional Flame Retardant (FR) nylons are safe but often suffer a 30-40% drop in strength due to additives. LFT-G® PA66-HLGF50FR solves this engineering paradox.

This "Elite" grade integrates a massive 50% Long Glass Fiber skeleton with a specialized V-0 flame retardant system into a heat-resistant PA66 matrix. By using our proprietary High Performance (HLGF) coupling technology, we recover the mechanical strength usually lost in FR grades. It delivers properties 10-15% higher than standard FR composites, making it the ultimate choice for high-voltage EV components and industrial switchgear that demand both metal-like rigidity and fire safety.

  • √ UL94 V-0 Certified: Rapidly self-extinguishes and prevents flaming drips, essential for preventing thermal runaway propagation in battery systems.
  • √ Extreme Stiffness (>12 GPa): Despite the FR additives, the 50% long fibers maintain a flexural modulus rivaling aluminum, ensuring zero deformation under load.
  • √ High Heat Stability: The PA66 base allows for short-term exposure up to 250°C, perfect for connectors near hot busbars or engines.
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Breaking the "FR Weakness" Rule

Normally, making a plastic fire-safe makes it weak. LFT-G® High Performance technology keeps strength at the maximum.

Typical FR Nylon (Short Fiber)
 
 

Safe but Weak

LFT-G® HLGF50-FR
 
 

Safe AND Strong

Typical Material Properties (High Perf. FR)

The following values are typical data for LFT-G® PA66-HLGF50FR (High Performance V-0) and are for reference only. Data is for Dry-As-Molded (DAM) state. Please contact us for the official Technical Data Sheet (TDS).

Mechanical & Flammability

Property Test Method Value (DAM)
Flammability (1.6mm) UL 94 V-0
Tensile Modulus ISO 527 15,700 MPa
Tensile Strength ISO 527 198 MPa
Flexural Modulus ISO 178 12,200 MPa
Notched Izod Impact (23°C) ISO 180/A 35 kJ/m²
Notched Izod Impact (-30°C) ISO 180/A 16 kJ/m²

 

Thermal & Physical Properties

Property Test Method Value
Density ISO 1183 1.53 g/cm³
HDT/A (1.8 MPa) ISO 75 250 °C
HDT/C (8.0 MPa) ISO 75 210 °C
Melting Temperature ISO 11357 ~262 °C
Mold Shrinkage (Flow) ISO 294-4 0.1 - 0.2 %

 

 

 

Processing Information

The following values are recommendations. We recommend desiccant / dry air dryers (moisture content below 0.1%).

To minimize fiber breakage and ensure optimal performance, a low-compression, general-purpose screw is highly recommended.

Parameter Recommendation
Drying Temperature 80 - 100 °C
Drying Time 4 - 6 hours
Melt Temperature (Nozzle ③) 270 - 300 °C
Mold Temperature (Zone ②) 80 - 110 °C
Back Pressure Low (to minimize fiber damage)

Injection molding Process info

 

 

Case Study: EV Battery Module End Plate

Orange EV busbar  automotive battery support bracket.png

A critical safety part. It compresses battery cells (structural load) and must contain fire (safety) during a cell failure event.

Critical Requirements

1. Compression Load:
Must hold 15kN force to keep cells compressed. Standard FR-PA66 bulged and cracked. HLGF50FR held firm with >17 GPa modulus.
2. Fire Containment:
Passed UL94 V-0. In thermal runaway tests, the material formed a char barrier, preventing fire from spreading to adjacent modules.
Result:
Replaced aluminum plates. 40% Weight Saving + Electrical Insulation integrated into the structure.

High Voltage Safety Zone Applications

Busbar Supports

Holds heavy copper bars in EVs. The 50% fiber load ensures the bars don't move under vibration, while V-0 rating prevents shorts from causing fires.

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HV Connectors

For 800V systems. PA66 withstands the heat generated by fast charging, and the high strength prevents the connector pins from misalignment.

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Circuit Breakers

Industrial MCCB frames. Must survive the explosive force of a short-circuit trip without rupturing. HLGF50FR offers the highest burst strength in its class.

People Also Ask (Google PAA)

1. What is the difference between PA66 GF50 and LFT PA66 GF50?

A: The key difference is brittleness vs. toughness. Standard short-fiber PA66 GF50 is very stiff but snaps easily under impact. LFT-G® PA66 LGF50 (Long Fiber) retains that high stiffness but adds an entangled fiber network that stops cracks, significantly improving impact resistance and fatigue life in structural parts.

2. Is glass filled nylon flame retardant?

A: Not by default. Standard glass-filled nylon burns (HB rating). For applications like EV batteries, you need a specialized FR grade like LFT-G® HLGF50-FR. This material is compounded with non-halogenated flame retardants to achieve a UL94 V-0 rating, meaning it self-extinguishes within 10 seconds.

3. Does adding flame retardant reduce the strength of Nylon?

A: Usually, yes. However, our HLGF (High Performance) technology overcomes this. By using 50% long glass fibers and advanced coupling agents, we compensate for the weakening effect of FR additives. The result is a material that is both V-0 fire-safe AND extremely strong (>230 MPa tensile strength).

Ready to Secure Your Design?

Combine ultimate structural strength with V-0 fire safety using LFT-G® PA66-HLGF50FR. Contact our material specialists today to discuss your project or request a sample.

 

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